One-Stop Roll Forming Machine Manufacturing Services

Custom Roll Forming Machine Design & Engineering

Every roll forming project is unique. That is why Unionindus offers comprehensive custom machine design services tailored to your specific production requirements. Our engineering team works closely with you from the initial concept through detailed technical drawings, ensuring every machine is built to match your exact profile specifications, material thickness, and production speed needs.

Whether you need a C/Z purlin machine with quick-change cassettes, a cable tray roll forming line with punching integration, or a completely custom profile forming solution, our design team has the expertise to deliver. We have successfully developed over 200 custom machine designs for clients worldwide.

Our custom design process includes:

• Requirement analysis — We study your target product drawings, material specs, and capacity requirements
• Profile development — Our engineers design the roller tooling to form your exact profile shape
• CAD/3D modeling — Detailed machine layouts and component designs for your approval
• Optimization recommendations — Based on 20+ years of experience, we suggest improvements for efficiency

Professional Installation & Commissioning Service

A roll forming machine is only as good as its installation. Unionindus provides professional installation and commissioning services to ensure your equipment operates at peak performance from day one.

What's included:

• Pre-arrival preparation — Foundation drawings, power requirements, manuals provided before shipping
• On-site installation by experienced technicians — Positioning/leveling, electrical connection, roller calibration, safety setup
• Trial production run — We don't leave until your machine produces qualified products using your raw materials
• Operator handover training — Daily operation, routine maintenance, basic troubleshooting

Genuine Spare Parts & Quick Replacement Supply

Minimize downtime with genuine spare parts from Unionindus. We maintain a comprehensive inventory of replacement components for all machines we manufacture, ensuring fast delivery when you need them most.

Commonly available spare parts:

• Forming rollers & shafts — Complete roller sets, same specifications as original, guaranteed fit
• Cutting system parts — Post-cut blades, pre-cut saw blades, punching dies, molds
• Electrical components — PLC modules, servo motors, frequency inverters, sensors, switches
• Hydraulic parts — Hydraulic pumps, valves, seals, cylinders, oil filters

Delivery options: Express (DHL/FedEx) 3-7 days worldwide · Standard air freight 7-15 days · Combined with next order: No extra shipping cost